China best Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Vertical Power Transmission with wheel sprocket System

Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:

  1. Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
  2. Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
  3. Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
  4. Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
  5. Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.

Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.

wheel sprocket

Role of a wheel sprocket in a Mechanical System

In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:

1. Wheel:

The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:

  • Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
  • Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
  • Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
  • Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.

2. Sprocket:

A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:

  • Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
  • Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
  • Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
  • Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.

Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.

China best Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket  China best Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket
editor by CX 2024-04-02